Jabil Molding Institute

Since 1979, the Jabil Molding Institute has helped employees build skills and succeed in plastics manufacturing

About the Jabil Molding Institute

Since 1979, Jabil (formerly Nypro) has been at the forefront of delivering innovative solutions for packaging and healthcare industries. Understanding the importance of investing in people, we established the Jabil Molding Institute to drive cutting-edge training in plastics and manufacturing. Over the years, we’ve equipped more than 2,500 students with the expertise to excel and achieve outstanding results for their organizations and customers.

Continuous learning is key to staying agile and competitive in today’s fast-paced world. The Jabil Molding Institute empowers employees, customers, and suppliers with access to the most advanced plastics and manufacturing techniques available globally.

Backed by our decades of expertise, Jabil proudly delivers a state-of-the-art curriculum in injection molding and related fields, developing highly specialized skills and a commitment to ongoing improvement in the next generation of plastics manufacturing professionals.

Now Delivering Kistler Academy Courses

We are thrilled to announce that the Jabil Molding Institute is now offering Kistler Academy courses! This collaboration brings world-class training to the field of injection molding, helping molders enhance their skills with the latest technologies and techniques.

Whether you're a seasoned professional or new to the industry, these courses are designed to elevate your expertise and optimize your operations.

Through in-depth participative classroom and immersive hands-on lab sessions, students receive:

  • Expert-led training from leaders in molding and measurement technologies.

  • Cutting-edge knowledge of the latest advancements and techniques in the field.

  • Hands-on learning, with practical, real-world applications to boost your productivity.

And companies can:

  • Enhance plastics solutions for improved customer satisfaction.

  • Gain competitive advantages in all operational facets.

  • Speed time-to-market, improve, quality and lower cost.

  • Optimize employee morale by committing to professional development.

Don't miss out on this opportunity to advance your skills and stay ahead in the industry. Register today for upcoming courses at the Jabil Molding Institute!

Courses

Master Molder 1 — 10 Days

Offered approximately twice per quarter.

This 10-day certificate course focuses on the best practices of process development, documentation, and duplication that should be used on any mold in any machine in any location to support the Lean Six Sigma initiatives. This is not necessarily so you can “run machines” but is the best way to achieve the required level of understanding for all those involved in the tasks or the management of injection molding. How to build the best process in the least amount of time and evaluate the process and processor. Each day involves some participative classroom time, daily quizzes, and hands-on time with the molds and machines. There are 10 hours of final exams during the last two days to confirm the effective transfer of the critical knowledge and skills of part design, molds, materials, equipment, and DeCoupledSM 2 Processing. A good understanding of shop math is required.

Intro to Injection Molding — 2 Days

Discover the fundamentals of injection molding in this comprehensive introductory course. Designed for those new to the field, Intro to Injection Molding provides an overview of the process, equipment, and materials involved in creating precision-molded parts.

Through engaging lectures and hands-on demonstrations, participants will explore:

  • The principles of injection molding and its applications.

  • Key components of injection molding machines and how they work.

  • The properties of common plastics and how they influence part design.

  • Best practices for quality control and troubleshooting common issues.

Whether you're starting a career in manufacturing, seeking to improve your technical knowledge, or simply curious about this fascinating process, this course will give you a strong foundation to build upon. No prior experience required — just bring your curiosity and enthusiasm!

Intro to Automation – 2 Days


Step into the world of automation with this beginner-friendly course designed to demystify the building blocks of automated systems. Intro to Automation covers the essentials of relays, power supplies, switches, and basic electrical concepts, providing a solid foundation for anyone interested in understanding or working with automation technologies.

Participants will learn:

  • How relays function and their role in automation systems.

  • The fundamentals of power supplies and their applications.

  • Different types of switches and how they are used in control circuits.

  • Basic principles of electricity and safety practices.

Ideal for beginners or those looking to refresh their knowledge, this course combines theoretical concepts with practical demonstrations, empowering you to take the first steps toward mastering automation. No prior experience is required!

Design of Experiments for Process Development — 3 Days

Offered approximately twice per year.

This three-day course includes working in teams to actually build a DeCoupled process, design the experiment (the right way), run the samples, measure the parts, enter the data into Minitab, and review the results.

The injection molding process does not comply well with the standard DOE-type rules. For example, randomizing the trials is not practical whenever temperatures are used as a factor. Also changing one parameter/factor on the injection molding machine affects many things and can violate our fundamental processing rules. Everything becomes an interaction.

Most often people use a DOE-type study to find what parameters to use to “make the right size part.” Often, this results in a “bad” process that does not comply with the DeCoupled Molding rules and is not as stable. DOE should not be used to develop a process. It should only be used on a fully capable process and never sacrificing the Six Sigma (DeCoupled) methodology.

There are two ideal ways to qualify for the course, but exceptions have been made.

You are a certified Master Molder 1 with some DOE and Minitab experience.

You are a certified Black Belt and have passed an RJG DeCoupled Molding course such as: Systematic Molding, Systematic Molding for Tooling Engineers, Strategies for Successful New Tool Transfers, or Master Molder 1.

Intro to Mold Setting — 1 Day


Learn the essential skills for safely and effectively installing molds into injection molding machines in Intro to Mold Setting. This course emphasizes safety, precision, and best practices to protect both yourself and your equipment while ensuring optimal performance.

Through a combination of instruction and hands-on practice, participants will:

  • Understand the step-by-step process of mold installation.

  • Recognize the importance of proper setup to prevent equipment damage and production issues.

  • Identify signs of compromised or faulty equipment and take corrective action.

  • Master safe crane operation and lifting techniques for heavy loads.

Designed for those new to mold setting or seeking to refine their skills, this course provides the knowledge and confidence needed to perform this critical task with care and accuracy. Safety is always the top priority!

NEW! Kistler Academy Courses

P1 Cavity Pressure Training — 4 to 6 hours

The training is part of the product training courses and covers the basics of cavity pressure technology. It is supplemented by half a day where the learned content is experienced at the machine.

Seminar content:

  • Why cavity pressure measurement

  • Motivation process monitoring

  • Process data vs. setup data

  • Cavity pressure in the injection molding process phases

  • Different materials

  • Correlation to setup data

  • Correlation to product quality data

  • Failure examples and corrective actions

Goals of the course:

  • Understanding the benefits of cavity pressure measurement

  • Teaching an application-oriented understanding of the processes in the injection mold

  • What happens in the mold during the different injection molding phases?

  • Detection of deviations and definition of counter measures

  • Setting up the process efficiently

  • Preparation for the practical implementation of what has been learned on the machine

P2 Sensor Installation — 4 to 6 Hours

The training is part of the section product trainings and provides students with the ability to correctly install and test in-mold sensors (pressure and temperature). The lecture part of the training is supplemented by many practical exercises.

Seminar content:

  • Presentation of specialties for different sensors, including:

    • Direct cavity pressure sensors

    • Indirect cavity pressure sensors

    • Contactless cavity pressure sensors

    • Membrane sensors

    • Temperature sensors

  • Tolerances and installation guidelines

  • Checklists

  • Practical exercise on demo molds

  • Practical check of sensor function

  • Documentation

Goals of the course:

  • Understanding the sensor setup for different in-mold sensors (cavity pressure sensor direct, indirect; membrane sensor, temperature sensor)

  • Requirements for the installation

  • Check of installation requirements

  • Check for correct installation and functional check

  • Exercises on a demo mold

P3 Como Neo Training – 1 day

The training is part of the section product trainings and provides the ability and options to use the process monitoring device ComoNeo. The lecture part of the training is supplemented by many practical exercises.

Seminar content:

  • Setting up the device

  • Creation of different mold types

  • Setup of different monitoring strategies and methods

  • Setup of different control strategies and methods

  • Export of different data types (CSV/UPC-UA)

  • Connection to ComoDataCenter and AkvisIO

  • Practical exercises on the devices

Goals of the course:

  • ComoNeo setup and operation

  • Device configuration, configuration of a mold, as well as a monitoring and control strategy

  • Data export and communication to machine and external software

  • Practical exercise of what has been learned

Quality Molding — 1–2 Days

The training is part of the Kistler Knowledge Training module. This concept is based on conveying fundamental correlations and in-depth process knowledge. The training is the first part of a modular learning cycle. It is completed with a recognized certificate, which is based on a final exam after each module.

Seminar content:

Module 1 (Day 1):

  • Process data vs. setup data

  • Cavity pressure in the process phases

  • Different materials

  • Correlation to setup data

  • Correlation to product quality data

  • Failure modes and corrective actions

Module 2 (Day 2):

  • Mold start-up with the support of cavity pressure

  • Setup of a new process (injection, transfer, holding pressure)

  • Demonstrate/Use ComoNeo Recover

  • Monitoring of the injection molding process

  • Control options based on cavity pressure

  • Exam

Goals of the course:

  • Comprehensive understanding of the cavity pressure curve

  • Understanding of how process-related relationships in the mold are reflected in the cavity pressure curve

  • Interpretation of the cause of a change

  • Application of the learned correlations on the injection molding machine

Quality Molding 2 — 3 Days

The training is part of the Kistler Knowledge Training module. This concept is based on conveying fundamental correlations and in-depth process knowledge. This training is a supplement and intensification to the seminar Quality Molding 1. It is completed with a recognized certificate, which is based on a final exam after each module.

Seminar content:

Theory:

  • Material behavior during injection molding

  • Physical processes in the process phases

  • Switching strategies

  • Aids for process setup

  • Mold-specific features (hot runner)

  • Hot Runner Balancing with Multiflow

  • Development of checklists

Practical workshop:

  • Systematic setup of the injection molding process based on self-determined checklist

  • Clear separation of process phases

  • Processing of different materials

  • Practice on different molds (hot runner vs. conventional gate)

  • Interpretation of processing errors intentionally created

  • Correction of errors

  • Demonstrate/Use ComoNeo Multiflow

  • Exam

Goals of this course:

  • In-depth understanding of the physics influencing the injection molding process

  • Understanding of the individual process phases

  • Systematic setup of the injection molding process based on physical principles (scientific molding)

  • Understanding of material behavior and the molding process

  • Recognition of process errors and corrective measures

  • Possibilities of visualizing processes in the mold

Course Schedule

DATE

COURSE

September 3–4, 2025

Injection Molding 101

September 24, 2025

Kistler — Man Tech Level

September 25, 2025

Kistler — Man Tech Level

October 8–9, 2025

Injection Molding 101

October 21, 2025

Kistler — Process Engineer Level

October 22, 2025

Kistler — Process Engineer Level

 

To learn more about the Jabil Molding Institute or request a seat in any class, email Bill Cummins at William_Cummins@Jabil.com.

Testimonials

Hear from our former students about their experience.

"This course is for everyone involved in injection molding. From quality to toolmakers, machine maintenance to project engineers, everyone can benefit from understanding the ‘plastics point of view’."

— Process Engineer, SMC Ltd.

"It's hard and sometimes impossible to manage what you don't understand. You need a minimum knowledge and understanding to be able to effectively work with others, and I got that in this two-week effort."
 

— General Manager, Jabil’s Juarez Site

"This was without a doubt, the best hands-on training experience I have ever had in my 17 years in the Plastics Industry. I would suggest anyone interested in plastics take this training for the knowledge of how plastic flows and hands on experience to get a taste of what it takes to operate an injection molding press."
 

— Principal Engineer, Procter & Gamble

"Best Injection molding course I have ever attended."

 

— Product Manager, Semco Packaging & Application Systems, PPG Industries