Large Form Factor Assembly

Manufacturing large form factor products presents unique challenges, due to the sheer size, weight, and complexity of the components involved. This type of production also requires specialized logistics and transportation, along with infrastructure such as reinforced floors, high ceilings, overhead cranes, and advanced testing equipment.

Physical size is only part of the challenge. These large-scale products also integrate sensitive electronics, intricate wiring, and a mix of materials that require proactive sourcing to ensure the availability of critical components, now and in the future.

Jabil’s industry-leading supply chain and product lifecycle management capabilities enable us to scale production efficiently and reliably. With more than a dozen global facilities tailored for large form factor assembly, Jabil delivers the expertise and infrastructure needed to support your most ambitious builds.

How We Do It

Purpose-Built Facilities. Specialized Talent. Advanced Tooling.

Assembly & Integration Expertise

Jabil builds large form factor products comprising hundreds of unique configurations supported by intelligent torque controls, advanced traceability, and automated wiring tools with interactive visual guidance. Our advanced integration capabilities include containerized, skidded, and chassis-based systems, as well as clean room assembly, rapid tooling, cables assembly, routing tables, and in-house CNC enclosure modification.

Testing & Validation

Every non-standard and oversized product we manufacture is built with precision and durability, backed by Jabil’s expert engineering talent ready to meet your custom requirements. Our test protocols include insulation, inductance, resistance, point-to-point, high-potential (hi-pot) testing in AC and DC, and high-current testing up to 4.5kA. Pressure decay, vacuum, hydrostatic leak, and helium leak testing round out our testing capabilities. Custom safety cages enhance operator protection, and automated systems reduce error and increase manufacturing throughput across all product types.

Purpose-Built Facilities

From complex cabinets for energy generation and storage to oversized data center panels and enclosures, Jabil has the scale to deliver. Our dedicated large form factor facilities are equipped to handle large-scale, complex sub-assemblies and finished goods that weigh more than 100 tons, with 6,000+ KVA power capacity. Centralized surveillance systems and backup generators ensure uninterrupted operations.